Lighthorse Design created a unique steel sculpture in our welding studio using rod, hammered steel and steel mesh. Effort was made to capture the horse head form and proportions.

A sculpture of a rabbit's head, with its face and ears made of a metallic-looking material and an intricate, patterned design on its neck and lower face.
A decorative wall-mounted piece resembling a crocodile or alligator with detailed patterns and design elements.

At Lighthorse Design, our expert 3D technicians translated and manipulated the digital file created by 3D scanning the original horse head sculpture. Several different versions were printed in resin.

A black and beige decorative mask resembling a dog, with a black sculpted dog's head on top and an open framework base.
A horse riding helmet with a face guard and a chin strap.

Our casting foundry at Lighthorse Design utilized the resin copies to create molds that are an intrinsic element used in the ancient technique of lost wax casting. Wax heads are cast when the resin is melted out leaving a cavity, impression. These are examples of wax heads that were poured into the molds.

Decorative wall art of a horse's head with a lattice design and a separate lattice piece, both in a blue-green color.

The wax heads are put into a cylinder that is loaded with plaster. The wax is melted out very slowly by turning the cylinder upside down and applying heat to create a negatvie space in the plaster. The negative empty cavity is loaded with molten bronze or stainless steel poured into the cavity when the cylinder is turned right side up. It is a tedious and time consuming process. The melting temperature of bronze is 1742-1922 degrees Fahrenheit. Steel melts at 2550-2790 F. When the metal cools completely it can be cleaned of residual plaster and ready for patina and polishing.

Decorative sculpture of a horse's head with a lattice pattern and geometric designs.
A metallic sculpture of a rabbit with mechanical parts, featuring a body and head made of shiny metal, with wire-like appendages extending from the head and body.
A bronze decorative sculpture of a horse head intricate lattice design and ears standing upright.

At Lighthorse Design, expert finishers apply patinas to the bronze.

Collection of various wood stain color swatches arranged in rows.
Metal wall art sculpture of a horse head with detailed features and a shiny patina finish.
Metal wire sculpture of a horse's head with black and white coloring and detailed features.
A metallic sculpture of a horse's head with an open lattice design, showing some internal lighting.

Our boutique craftsman allow you to choose a patina that suits your wildest dreams. There is a huge selection of patinas and an almost limitless range of sizes with standard sizes more readily available. A light source can be provided for your project.

Bronze sculpture of a stylized horse head with a lattice-like snout and long ears.
Metal wall art sculpture of a horse head with detailed features and lattice work.
Three metallic horse head sculptures with open lattice design, facing forward.

At Lighthorse Design we offer a stainless steel wall sconce that can be either an indoor or exterior light. It can have glass blown into the fixture for durability. Custom order in any size to suit your application.

Two decorative horse head sculptures made of intertwined metal wire.
Metal wall art sculpture of a horse head with detailed features and lattice work.
Decorative horse head bronze sculpture with detailing and glass.
Decorative horse head sculpture with black and white detailing and glass.

At LIGHTHORSE DESIGN, we are excited to announce the integration of a unique glass blowing process into our offerings. This innovative technique complements our existing capabilities, allowing for stunning exterior applications that enhance the aesthetic and functional aspects of our designs.

By merging the artistry of glass blowing with our established expertise in metal casting and 3D printing, we can create bespoke sculptures and installations that are not only visually striking but also durable enough for outdoor environments. Our high-quality glass pieces are designed to withstand the elements while maintaining their elegance and charm.

The intricacies of glass blowing enable us to produce unique textures and colors, further expanding the creative possibilities for custom projects. Each piece is crafted with precision, ensuring that it meets the highest standards of quality and artistic vision.

As we continue to explore new techniques and materials, LIGHTHORSE DESIGN remains committed to delivering exceptional products that inspire and captivate. Our dedication to innovation and craftsmanship ensures that every installation is a true reflection of our client’s aspirations and the beauty of the natural world.

Decorative horse head sculpture with black and white detailing and glass.
Metal wall art sculpture of a horse head with detailed features and lattice work and glass.

At LIGHTHORSE DESIGN, we elevate your outdoor spaces with our exquisite horse head lighting fixtures. These unique creations not only enhance the aesthetic appeal of your environment but also feature impeccable lamination for durability and elegance. Glass can enhance your fixtures for indoor decor as well.

Designed for ease of use, our fixtures can be effortlessly installed and are compatible with interchangeable colored bulbs. This allows you to customize your lighting to suit any occasion, mood, or season. Illuminate your outdoor areas with sophistication and style, while adding a touch of our signature artistry to your landscape.

Detail seen from below of horse head light wall-mounted sculpture.
Metal wall art sculpture of a horse head with detailed features and lattice work and glass.

At Lighthorse Design we produced a life size horse with elevator compensator chain that is used to lift the car. The chain was cut into individual links and welded together. An electric forge was used to shape links and mimic forms.

For more information on other products refer to the contact page

Sculpture of a dog made from metal chains and links.
A sculpture of a person with curly hair, bending over with their head lowered, made entirely of metal washers, standing on a wooden floor against a white background.